Before we start to give form to your product we need to understand the requirements that it needs to meet. From user interface, performance, regulatory, assembly, cost of goods, time to market, projected volume, assembly, servicing hierarchy to end of life disposal, we need to answer these key questions first.

At TENSEN Design we understand that it takes a diverse array of specialized individuals and teams to bring your product successfully through the Design and Development cycle. We offer Team Coordination to assist with the management and distribution of the critical project information during the product design. We will Quarterback the team(s) for the winning touch down!

When companies are making an investment into new products, the last thing you want to do is get it wrong or miss out on a feature or detail that could have made the product take off. This is why we offer Story Boarding. We map out a day in the life of your product and your users to gain an understanding into what motivates or encumbers them from not only performing but performing exceptionally well.

CAD renderings of your product for internal and external design reviews, investor pitching, marketing materials, intellectual patent filings.

Based on the product requirements we will design to the most appropriate technologies suited to your project.

• Injection molding (IM)
• Reaction Injection Molding (RIM)
• Thermoforming (TF)
• Twin-Sheet Thermoforming (TFT)
• Vacuum Forming (VF)
• Room Temperature Vulcanizing (RTV) molding
• FDM, SLS, SLA
• CNC

Metric or Imperial gauges depending on the vendor selected we know how to design sheet metal assemblies and structures to mount panels onto, or even design sheet metal paneling that looks professional and of the highest quality.

Computer Numeric Control milling of metal billets for low volume, one-offs or high precision requirements can be turned around quickly at competitive pricing. During the concept and detailing stages as the design gets further refined, we can recommend and design for sand casting, die casting or even custom extrusions that will meet your projects needs. Each production technology has its own pros and cons that will be evaluated against performance requirements and tolerance stacking. We will design what is best suited to the project.

The saying goes, fail fast and fail often so we can succeed sooner. From crude mock-up models establishing ergonomic layouts and workflow to fully detailed and sellable early production units, we have you covered.

Before we go to a Third Party testing house for certification, we will write, perform, review and recommend improvements to save you time and money. The product needs to work as good as it looks.

During the planning stages of the project we layout the requirements for assembly and servicing needed to make the product a success for all stakeholders.

We have established a wide reaching network of qualified suppliers to meet your product’s needs. We are constantly updating the list to ensure you receive competitive pricing.